Document ID: 2199433

Special Tools

CH 48482 - Fuel Sender Lock Wrench

Warning: Refer to Diesel/Gasoline Vapors Warning.

Remove the fuel tank. Refer to Fuel Tank Replacement.
Disconnect the secondary fuel tank module electrical connector (1).

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Rotate the lock ring (1) counterclockwise using the CH-48482 - wrench and remove the lock ring.

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Partially remove the primary fuel tank module in order to disconnect the fuel transfer hose quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service.

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Remove the secondary fuel tank module (1) and the seal (2).

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Install a NEW seal (2).

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Partially install the secondary fuel pump module in order to connect the fuel transfer hose quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service.

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Rotate the lock ring (1) clockwise using the CH-48482 - wrench and install the lock ring.

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Connect the secondary fuel tank module electrical connector (1).

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Install the fuel tank. Refer to Fuel Tank Replacement.

Document ID: 2580857

Callout

Component Name

Preliminary Procedure

1

Procedure

Operation	Task	Skill	Hours
Remove & Replace	Senders · Fuel Gauge Sending Unit, R&R · One Does Not Include: Drain & Refill Fuel Tank.	B	4.6
Remove & Replace	Senders · Fuel Gauge Sending Unit, R&R · Both Does Not Include: Drain & Refill Fuel Tank.	B	4.8