Document ID: 2717417

Callout

Component Name

Preliminary Procedures

Remove the air cleaner upper housing. Refer to Air Cleaner Element Replacement.
Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
Drain the cooling system. Refer to Cooling System Draining and Filling.

1

Radiator Inlet Hose Clamp (Qty: 2)

Procedure

Reposition the radiator inlet hose clamps using the BO-38185 - hose clamp pliers .

Special Tools

BO-38185 - Hose Clamp Pliers

For equivalent regional tools, refer to Special Tools .

2

Radiator Inlet Hose

Procedure

Remove the radiator inlet hose from the radiator.
Remove the radiator inlet hose from the water pump housing.
Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling.
Inspect the cooling system for leaks. Refer to Cooling System Leak Testing.

Document ID: 2717418

Callout

Component Name

Preliminary Procedures

1

Radiator Outlet Hose Clamp (Qty: 2)

Procedure

Reposition the radiator outlet hose clamps using the BO-38185 - hose clamp pliers .

Special Tools

BO-38185 - Hose Clamp Pliers

For equivalent regional tools, refer to Special Tools .

2

Radiator Outlet Hose

Procedure

Remove the radiator outlet hose from the radiator.
Remove the radiator outlet hose from the water pump housing.
Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling.
Inspect the cooling system for leaks. Refer to Cooling System Leak Testing.

Document ID: 2666770

Callout	Component Name
Preliminary Procedure Partially drain the cooling system. Refer to Cooling System Draining and Filling. Remove the intake manifold cover. Disconnect the heater hoses from the heater pipes and set aside. Disconnect the radiator outlet hose and set aside.
1	Bolt (Qty: 2) Caution: Refer to Fastener Caution. Tighten 58 Nm (42 lb ft)
2	Bolt Tighten 58 Nm (42 lb ft)
3	Radiator Outlet Pipe Clip
4	Radiator Outlet Pipe Procedure Discard and install a NEW Seal.

Document ID: 2719216

Callout

Component Name

Preliminary Procedure

Drain the coolant from the radiator overflow hose.

1

Radiator Overflow Hose

Item	Variant	Part #	Price
Upper Hose	3 - Upper Hose	22962565	$35.44
Lower Hose	2 - Lower Hose	22962568	$33.75

Operation	Task	Skill	Hours
Remove & Replace	Radiator · Lower Hose, R&R	C	1.4
Remove & Replace	Radiator · Upper Hose, R&R	C	1.4

Radiator Hose