- Specifications

Description

Specifications

Limit

General

Type

In-line, DOHC

Number of cylinders

4

Bore

81.0 mm (3.1890 in.)

Stroke

97.0 mm (3.8189 in.)

Total displacement

1999 cc (121.99 cu.in.)

Compression ratio

12.5 ± 0.2 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Open

[BTDC 38° - ATDC 2°(initial position)] - [ATDC 42°]

Close

[ABDC 43° - ABDC 83°(initial position)] - [ABDC 123°]

Exhaust valve

Open

BBDC 54° - ABDC 6°

Close

ATDC 1° - ATDC 61°

Camshaft

Cam height

Intake

39.0 mm (1.5354 in.)

Exhaust

38.66 mm (1.5220 in.)

Journal outer diameter

Intake

No.1 : 35.959 - 35.975 mm
(1.41571 - 1.41634 in.)

No.2,3,4,5 : 22.959 - 22.975 mm
(0.90390 - 0.90453 in.)

Exhaust

No.1 : 35.959 - 35.975 mm
(1.41571 - 1.41634 in.)

No.2,3,4,5 : 22.959 - 22.975 mm
(0.90390 - 0.90453 in.)

Bearing oil clearance

Intake

No.1 : 0.032 - 0.062 mm
(0.00126 - 0.00244 in.)

No.2,3,4,5 : 0.032 - 0.062 mm
(0.00126 - 0.00244 in.)

Exhaust

No.1 : 0.032 - 0.062 mm
(0.00126 - 0.00244 in.)

No.2,3,4,5 : 0.032 - 0.062 mm
(0.00126 - 0.00244 in.)

End play

0.10 - 0.19 mm (0.0039 - 0.0075 in.)

Valve

Valve length

Intake

102.22 mm (4.0244 in.)

101.97 mm (4.0146 in.)

Exhaust

104.04 mm (4.0961 in.)

103.79 mm (4.0862 in.)

Stem outer diameter

Intake

5.465 - 5.480 mm (0.21516 - 0.21575 in.)

Exhaust

5.458 - 5.470 mm (0.21488 - 0.21535 in.)

Face angle

45.25° - 45.75°

Thickness of valve head
(margin)

Intake

1.41 - 1.71 mm (0.0555 - 0.0673 in.)

Exhaust

1.55 - 1.85 mm (0.0610 - 0.0728 in.)

Valve stem to valve guide clearance

Intake

0.020 - 0.047 mm (0.00079 - 0.00185 in.)

Exhaust

0.030 - 0.054 mm (0.00118 - 0.00213 in.)

Valve guide

Length

Intake

43.8 - 44.2 mm (1.7244 - 1.7402 in.)

Exhaust

43.8 - 44.2 mm (1.7244 - 1.7402 in.)

Inner diameter

Intake

5.500 - 5.512 mm (0.21654 - 0.21701 in.)

Exhaust

5.500 - 5.512 mm (0.21654 - 0.21701 in.)

Valve seat

Width of seat contact

Intake

1.05 - 1.35 mm (0.0413 - 0.0532 in.)

Exhaust

1.35 - 1.65 mm (0.0532 - 0.0650 in.)

Seat angle

Intake

44° 45' - 45° 6'

Exhaust

44° 45' - 45° 6'

Valve spring

Free length

45.93 mm (1.8083 in.)

Load

19.6 ± 1.0 kg / 37.0 mm
(43.21 ± 2.20 lb / 1.4567 in.)

45.7 ± 1.8 kg / 27.0 mm
(100.75 ± 3.97 lb / 1.0630 in.)

Out of squareness

Less than 1.5°

Cylinder head

Flatness of gasket surface

Less than 0.05 mm (0.0020 in.) for total area

Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.)

Flatness of manifold mounting surface

Intake

Less than 0.10 mm (0.0039 in.)

Exhaust

Less than 0.10 mm (0.0039 in.)

Piston

Piston outer diameter

80.97 - 81.00 mm (3.1878 - 3.1890 in.)

Piston to cylinder clearance

0.02 - 0.04 mm (0.0008 - 0.0016 in.)

Ring groove width

No. 1 ring

1.030 - 1.050 mm (0.04055 - 0.04134 in.)

No. 2 ring

1.230 - 1.250 mm (0.04843 - 0.04921 in.)

Oil ring

2.010 - 2.025 mm (0.07913 - 0.07972 in.)

Piston ring

Side clearance

No. 1 ring

0.040 - 0.080 mm (0.00157 - 0.00315 in.)

No. 2 ring

0.040 - 0.080 mm (0.00157 - 0.00315 in.)

Oil ring

0.020 - 0.055 mm (0.00079 - 0.00216 in.)

End gap

No. 1 ring

0.15 - 0.30 mm (0.0059 - 0.0118 in.)

No. 2 ring

0.30 - 0.45 mm (0.0118 - 0.0177 in.)

Oil ring

0.20 - 0.40 mm (0.0079 - 0.0157 in.)

Piston pin

Piston pin outer diameter

19.997 - 20.000 mm (0.78728 - 0.78740 in.)

Piston pin hole inner diameter

20.004 - 20.009 mm (0.78756 - 0.78775 in.)

Piston pin hole clearance

0.004 - 0.012 mm (0.00016 - 0.00047 in.)

Connecting rod small end hole inner diameter

20.007 - 20.015 mm (0.78768 - 0.78799 in.)

Piston pin-to-connecting rod bushing oil clearance

0.007 - 0.018 mm (0.00028 - 0.00071 in.)

Connecting rod

Connecting rod big end inner diameter

48.000 - 48.018 mm (1.88976 - 1.89047 in.)

Connecting rod bearing oil clearance

0.024 - 0.042 mm (0.00094 - 0.00165 in.)

Side clearance

0.10 - 0.25 mm (0.0039 - 0.0098 in.)

Crankshaft

Main journal outer diameter

54.942 - 54.960 mm (2.16307 - 2.16378 in.)

Pin journal outer diameter

44.954 - 44.972 mm (1.76984 - 1.77055 in.)

Main bearing oil clearance

0.016 - 0.034 mm (0.00063 - 0.00134 in.)

End play

0.07 - 0.25 mm (0.0028 - 0.0098 in.)

Cylinder block

Cylinder bore

81.00 - 81.03 mm (3.1890 - 3.1902 in.)

Flatness of gasket surface

Less than 0.05 mm (0.0020 in.) for total area

Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.)

Engine oil

Oil quantity

Total

4.5 L (1.19 U.S.gal., 4.76 U.S.qt., 3.96 lmp.qt.)

When replacing a short engine or block assembly

Oil pan

3.7 L (0.98 U.S.gal., 3.91 U.S.qt., 3.26 lmp.qt.)

Drain and refill

4.0 L (1.06 U.S.gal., 4.23 U.S.qt., 3.52 lmp.qt.)

Including oil filter

Oil grade

Specifications

5W-20 / API SM& ILSAC GF-4 (or above) / ACEA A5 (or above)

API SL, ILSAC GF-3, ACEA A3 Class engine oil can be used if the recommended engine oil is not available.

Refer to the "Lubrication System" for recommended SAE viscosity number.

Oil pressure (at 1,000rpm)

90.22 kPa (0.92 kgf/cm², 13.09 psi) or above

Oil temperature (oil pan): 110 ± 2°C (230 ± 35.6°F)

Oil Pump

Relief valve opening pressure

500.14 - 600.16 kPa (5.10 - 6.12 kgf/cm²,
72.54 - 87.05 psi) (5-6bar)

Side clearance

0.040 - 0.090 mm (0.00157 - 0.00354 in.)

Body clearance

0.200 - 0.292 mm (0.00787 - 0.01149 in.)

Guide clearance

0.030 - 0.075 mm (0.00118 - 0.00295 in.)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

Approx. 6.6 L (1.66 U.S.gal., 6.97 U.S.qt., 5.81 lmp.qt.)

Electric thermostat (ECT)

Type

Wax pellet type

Opening
temperature

100 ± 2°C (212 ± 3.6°F)

Full opening valve lift / temperature

More than 8 mm (0.3 in.) / 115°C (239°F)

Radiator cap

Main valve opening pressure

93.16 - 122.58 kPa
(0.95 - 1.25 kgf/cm², 13.51 - 17.78 psi)

Vacuum valve opening pressure

0 - 6.86 kPa (0 - 0.07 kgf/cm², 0 - 1.00 psi)

- Liquid Gasket

Location	Product
Mating surface of timing chain cover	Threebond 1217H or equivalent
Front area of mating surface between cam carrier and cylinder head
Front area of mating surface between cylinder block and head
Upper area of mating surface between timing chain cover and cam carrier
Front upper area of cylinder block
Front upper area of cylinder head gasket
Lower area of cam carrier
Lower area of cylinder block
Mating surface of oil pan
Mating surface of oil pressure switch	THREEBOND 2403

- Tightening Torques

Item	N.m	kgf.m	lb-ft
Engine mounting
Engine mounting bracket to body fixing bolt	49.0 - 63.7	5.0 - 6.5	36.2 - 47.0
Engine mounting support bracket to engine mounting insulator fixing nut	88.3 - 107.9	9.0 - 11.0	65.1 - 79.6
Engine mounting support bracket to engine support bracket fixing bolt	58.8 - 73.5	6.0 - 7.5	43.4 - 54.2
Engine mounting support bracket to engine support bracket fixing nut	58.8 - 73.5	6.0 - 7.5	43.4 - 54.2
Transaxle mounting bracket to body fixing bolt	49.0 - 63.7	5.0 - 6.5	36.2 - 47.0
Transaxle mounting bracket to transaxle mounting support bracket fixing bolt	88.3 - 107.9	9.0 - 11.0	65.1 - 79.6
Roll rod bracket to sub frame fixing bolt	49.0 - 63.7	5.0 - 6.5	36.2 - 47.0
Roll rod bracket to roll rod support bracket fixing bolt & nut	107.9 - 127.5	11.0 - 13.0	79.6 - 94.0
Timing system
Crankshaft pulley bolt	196.1 - 205.9	20.0 - 21.0	144.7 - 151.9
Timing chain cover service plug bolt	29.4 - 39.2	3.0 - 4.0	21.7 - 28.9
Timing chain cover bolt (M10×55)	39.2 - 49.0	4.0 - 5.0	28.9 - 36.2
Timing chain cover bolt (M10×85)	39.2 - 49.0	4.0 - 5.0	28.9 - 36.2
Timing chain cover bolt - Seal bolt (M6×38)	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Timing chain cover bolt - Seal bolt (M8×50)	19.6 - 23.5	2.0 - 2.4	14.5 - 17.4
Timing chain cover bolt (M8×50)	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Timing chain cover bolt (M8×28)	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Timing chain tensioner bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Timing chain tensioner arm bolt	18.6 - 22.6	1.9 - 2.3	13.7 - 16.6
Timing chain guide bolt	18.6 - 22.6	1.9 - 2.3	13.7 - 16.6
Cylinder head
Engine cover mounting bolt	7.8 - 9.8	0.8 - 1.0	5.8 - 7.2
Ignition coil bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Cylinder head cover bolt	[3.9 - 5.9] + [7.8 - 9.8]	[0.4 - 0.6] + [0.8 - 1.0]	[2.9 - 4.3] + [5.8 - 7.2]
Injector & rail assembly bolt	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
CVVT bolt (LH/RH)	64.7 - 76.5	6.6 - 7.8	47.7 - 56.4
Camshaft bearing cap bolt (M6)	11.8 - 13.7	1.2 - 1.4	8.7 - 10.1
Camshaft bearing cap bolt (M8)	18.6 - 22.6	1.9 - 2.3	13.7 - 16.6
Cam carrier bolt	18.6 - 22.6	1.9 - 2.3	13.7 - 16.6
Cylinder head bolt	[32.4 - 36.3] + [90 - 95°] + [90 - 95°]	[3.3 - 3.7] + [90 - 95°] + [90 - 95°]	[23.9 - 26.8] + [90 - 95°] + [90 - 95°]
Engine hanger bolt (Front/Rear)	34.3 - 39.2	3.5 - 4.0	25.3 - 28.9
Camshaft position sensor (LH/RH)	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Oil control valve (OCV) bolt (LH/RH)	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Cylinder block
Drive plate bolt	117.7 - 127.5	12.0 - 13.0	86.8 - 93.9
Connecting rod bearing cap bolt	[17.7 - 21.6] + [103 - 107°]	[1.8 - 2.2] + [103 - 107°]	[13.0 - 15.9] + [103 - 107°]
Lower crankcase bolt	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Main bearing cap bolt	[27.5 - 31.4] + [120 - 125°]	[2.8 - 3.2] + [120 - 125°]	[20.3 - 23.1] + [120 - 125°]
Crankshaft position sensor bolt	10.8 - 11.8	1.1 - 1.2	8.0 - 8.7
Knock sensor	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Lubrication system
Oil drain plug	34.3 - 44.1	3.5 - 4.5	25.3 - 32.5
Oil filter	11.8 - 15.7	1.2 - 1.6	8.7 - 11.6
Oil pan bolt	11.8 - 13.7	1.2 - 1.4	8.7 - 10.1
Oil screen bolt	19.6 - 26.5	2.0 - 2.7	14.5 - 19.5
Oil screen nut	11.8 - 13.7	1.2 - 1.4	8.7 - 10.1
Oil pressure switch	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Cooling system
Water pump pulley bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Water pump bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Water inlet fitting nut	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Water temperature control assembly bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Heater pipe bolt	19.6 - 23.5	2.0 - 2.4	14.5 - 17.4
Intake and exhaust system
Air intake hose clamp bolt	2.9 - 4.9	0.3 - 0.5	2.2 - 3.6
Air cleaner assembly bolt	7.8 - 9.8	0.8 - 1.0	5.8 - 7.2
Electronic throttle control (ETC) module bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Intake manifold stay bolt	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Intake manifold bolt	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Intake manifold nut	18.6 - 23.5	1.9 - 2.4	13.7 - 17.4
Exhaust manifold heat protector bolt	9.8 - 11.8	1.0 - 1.2	7.2 - 8.7
Exhaust manifold stay bolt	39.2 -49.0	4.0 - 5.0	28.9 - 36.2
Exhaust manifold nut	34.3 - 39.2	3.5 - 4.0	25.3 - 28.9
Muffler nut	39.2 - 58.8	4.0 - 6.0	28.9 - 43.4

Cooling System

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