REMOVAL
1. Remove and disassemble the heater-A/C housing. See: Housing Assembly HVAC > Procedures
Blend-Air Door
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2. Lift the blend-air door pivot shaft out of the pivot hole in the bottom of the lower half of the heater-A/C housing.
3. Reverse the removal procedures to install.
REMOVAL
1. Remove and disassemble the heater-A/C housing. See: Housing Assembly HVAC > Procedures
2. Remove the panel/demist door and lever from the upper heater-A/C housing. See: Air Door, HVAC > Procedures > Panel/Demist Door and Lever Replacement
Blend-Air Door
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3. Insert a screwdriver into the latch hole of the defrost door pivot shaft to release the latch of the defrost door lever, and pull the lever out of the pivot shaft from the outside of the upper half of the heater-A/C housing.
Mode Door Lever Remove/Install - Typical
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4. Reach inside the upper half of the heater-A/C housing and carefully flex the defrost door enough so that the door pivot clears the pivot hole in the housing.
5. Remove the defrost door from the heater-A/C housing.
6. Reverse the removal procedures to install.
REMOVAL
1. Remove and disassemble the heater-A/C housing. See: Housing Assembly HVAC > Procedures
2. Remove the floor door vacuum actuator from the lower heater-A/C housing. See: Air Door Actuator / Motor, HVAC > Procedures > Floor Door Actuator Replacement
Mode Door Lever Remove/Install - Typical
Click for full-size image
3. Insert a screwdriver into the latch hole of the floor door pivot shaft to release the latch of the floor door lever, and pull the lever out of the pivot shaft from the outside of the lower half of the heater-A/C housing.
Floor Door
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4. Reach inside the lower half of the heater-A/C housing and carefully flex the floor door enough so that the door pivot clears the pivot hole in the housing.
5. Unscrew the 3 attaching screws and remove the floor door from the heater-A/C housing.
6. Reverse the removal procedures to install.
REMOVAL
1. Remove and disassemble the heater-A/C housing. See: Housing Assembly HVAC > Procedures
2. Remove the defrost and panel/demist door vacuum actuators from the heater-A/C housing.
See: Air Door Actuator / Motor, HVAC > Procedures > Defrost Door Actuator Replacement
See: Air Door Actuator / Motor, HVAC > Procedures > Panel/Defrost Door Actuator Replacement
Mode Door Lever Remove/Install - Typical
Click for full-size image
3. Insert a screwdriver into the latch hole of the panel/demist door pivot shaft to release the latch of the panel/demist door lever, and pull the lever out of the pivot shaft from the outside of the upper half of the heater-A/C housing.
Panel/Demist And Defrost Doors
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4. Reach inside the upper half of the heater-A/C housing and carefully flex the panel/defrost door enough so that the door pivot clears the pivot hole in the housing.
5. Remove the panel/demist door from the heater- A/C housing.
6. Reverse the removal procedures to install.
REMOVAL
A recirculation air door and vacuum actuator are used only on models with the optional air conditioning system.
1. Remove and disassemble the heater-A/C housing. See: Housing Assembly HVAC > Procedures
2. Remove the recirculation air door vacuum actuator from the lower heater-A/C housing. See: Air Door Actuator / Motor, HVAC > Procedures > Recirculation Air Door Actuator Replacement
Recirculation Air Door
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3. Reach inside the lower half of the heater-A/C housing and lift the bottom edge of the recirculation air door upwards.
4. Guide the recirculation air door lever through the air intake grille of the heater-A/C housing while removing the door from the housing.
5. Reverse the removal procedures to install.